Machine Vision System: Proven Tips for Efficient Inspection
If you want to improve the efficiency of your production unit, you can use how are you all inspection machine. Therefore, it is important to purchase a reliable machine. The speed of the machine is one of the most important factors when making this purchase. We know that speed is quite important in the manufacturing industry. If you already have a field inspection solution, you can follow the following tips to improve its efficiency and have peace of mind.
1. Choose from different Lighting Techniques
Your machine won’t be efficient if there is not enough light. Make sure that there is maximum contrast in the inspection area. You can use a variety of lighting techniques such as backlighting, bright field light in and dark field lighting, just to name a few.
The idea is to get the highest contrast possible as it is important for accuracy during the image capturing. If the quality of the image captured is low, the inspection results won’t be accurate. So, so it’s a good idea to investigate more money and install powerful bright lights in the inspection area.
2. Make Necessary Adjustments to the Wavelength and Frequency of Light
Different types of products require different wavelength and light frequency. For example, if you have metallic products, you can try a thin oil coating technique. However, the images captured will not be free of noise. The good news is that there is a Core 2 solution to this problem.
This is here the wavelength and light frequency can come to your rescue. You can just increase or decrease these two values. This will reduce noise and make the image much clearer.
3. Use the Trigger Range Function Wisely
The alarm will go off if there is too much noise around the machine. False alarms can have a negative impact on production. Moreover, it will slow down the inspection process, which will have a negative impact on your return on investment.
What should you do in this case? Any easy solution is to use the trigger range function. This will allow you to make changes to this signal length off the trigger. With these adjustments, you can prevent the alarm from going off even if there is a lot of noise.
Apart from maintaining your production speed, this type of adjustment can also protect your visual inspection machine.
4. Use the Right Filtration Technique
Sometimes, you have to deal with excessive background lighting in the inspection area. Again, accessory background lighting can make the images noisier. In this case, you can use a quality lens to filter out the lighting. Therefore it is important to use the right filtration technique.
In short, if you want to achieve the highest accuracy make sure your visual inspection machine is placed in an area that is free of all types of disturbing elements. For efficient machine vision inspection, you can use our tips to solve your problems during the inspection.